We provide innovative monitoring and control solutions for the global offshore oil and gas industry.
Supporting customers operating in hostile offshore environments we deliver simple solutions to complex requirements for monitoring the demands placed on structures in the offshore industry. Our systems help maintain asset integrity and provide operators with confidence during challenging operations.
We design and manufacture monitoring systems for FPSOs, tension leg platforms (TLPs), Semi-submersible platforms and other offshore structures. Monitoring load, stress, structural dynamics, metocean conditions and other parameters helps maintain operational safety and can help to improve efficiency. Our installed systems also play an integral part in the formulation of efficient platform management and inspection and maintenance plans.
All sensors and monitoring systems have been designed to ensure safe operation when it matters, and have been operating on some of the highest profile structures, and harshest environments. Our equipment is manufactured to operate in hazardous area environments – up to Zone 0 (ATEX and IECEx), and we have approvals from all major classification societies, including the American Bureau of Shipping (ABS), DNV GL, Lloyd’s Register Marine (LRS) and Bureau Veritas (BV).
- Renewables Condition Monitoring
- Renewables Structural Health Monitoring
- Renewables Mooring Monitoring
- Chain Tension Monitoring System
- FPSO swivel load monitoring
- Single point buoy monitoring
- StressAlert™
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Life Extension Programmes
We design and install a range of monitoring systems suitable for FPSO, Semi-submersible and TLP mooring and platform life extension programmes.
While offshore platforms are being continuously pushed beyond their intended design-life, our bespoke monitoring solutions can be retrofitted to provide critical information for safeguarding the integrity of your asset. As offshore assets age, equipment fatigue and the prospect of failures increase and with it the potential for costly platform downtime, hazards to the environment and even risk to human life. Our monitoring systems can be tailored to the specific needs of the customer. Our project management and production teams work closely to provide a turnkey solution which can be installed and commissioned by our field service team. From the initial consultation phase to installation, we are well positioned to respond quality solutions to urgent requirements.
Our systems also play a vital role in the formulation of effective platform management and can be used in isolation or as a combination for real-time monitoring, to generate cost savings, provide long-term assurance and help maintain operational safety.
WINCH TENSION MONITORING
Our winch tension monitoring systems allow operators full oversight and control during challenging activities in demanding offshore environments.
All systems are designed, engineered and manufactured for continuous operation, providing users with key data in real-time, including tension, speed and length. Should tensions reach pre-set limits during winch pull-in and anchor line handling operations, the system can generate an alarm to allow operators to take corrective action before any potential damage occurs.
With standard tension monitoring systems available for all known types of winches delivering critical information required for safe operation, we are able to create bespoke solutions for specific customer requirements. System configurations range from basic stand-alone winch monitoring packages to comprehensive mooring load monitoring and control systems.
Benefits of our Mooring Winch Tension Monitoring:
- Ensures the integrity of winch tension
- Provides highly accurate line tension data
- Improves operational safety
- Allows operators to take preventative action in the event that winch loads exceed pre-determined limits
Features of our Mooring Winch Tension Monitoring:
- Real-time monitoring and display
- Audible and visible alarms for high tension, high speed and bitter end
- Storage of historical data for trend analysis
- Easily integrated with other systems
- Customisable to specific requirements
- Zone 1 and Zone 2 certification available
RISER TENSION MONITORING SYSTEM™
Our Riser Tension Monitoring System (RTMS)™ has been designed to monitor the tension and performance of the riser in offshore production facilities, to enhance safety and reduce the risk of failures.
RTMS™ provides real-time data on offshore riser loads and is capable of monitoring many measurement channels concurrently to provide a wide variety of analytical capabilities. We have developed a number of configurations to measure riser tensions and designs, manufactures and supplies complete systems from load cellsthrough to display software.
Depending on the particular requirements of the customer and vessel type, we use a variety of methods to obtain riser tensions and inclinations. Configurations include strain gauged load cells mounted at the top of the riser, sensors bolted or clamped to the riser pipes or strain gauges bonded directly to the riser pipe, depending on customer requirements.
We can also supply elements of riser tension monitoring systems, such as load sensors and/or interface electronics that can be integrated into existing monitoring and control systems.
Benefits of our Riser Tension Monitoring System™:
- Acts as a key aid during platform installation
- Provides operators with information on riser pipe health
- Enables operators to take remedial action should riser tensions exceed safe limits
- Enhances platform safety by minimising the risk of riser failure
Features of our Riser Tension Monitoring System™:
- Displays information on tensions and performance
- Utilises robust sensors with a 20+ year design life
- Alarm facility warns operators when riser tension nears safe working limits
- User-friendly displays
- Interfaces with other platform measurement and control systems
- Can also incorporate tendon tension monitoring
TENDON TENSION MONITORING SYSTEMS
Our tendon tension monitoring systems for tension leg platforms (TLPs) and other offshore structures provide real-time load information which enhances platform safety.
The tendon tension monitoring system (TTMS) is capable of monitoring over 200 measurement channels simultaneously to provide a broad selection of analytical capabilities and helps operators to take remedial action should tendon tension exceed safe limits.
Our long-life load cells are installed on the tendon portches in the tendon top connector assembly to monitor tensions. This data is fed into display software for real-time review and retrospective analysis, and integrated into existing control systems as required.
Our load cells are extremely robust and are capable of providing long-term reliable data for the life of the structure. All application software is menu driven, operator friendly and designed to interface directly with other onboard monitoring and control systems.
Benefits of our Tendon Tension Monitoring:
- Acts as a key aid during platform installation
- Provides operators with data on tendon health
- Enhances platform safety
- Enables operators to take remedial action should tendon tension exceed safe limits
Features of Tendon Tension Monitoring:
- Displays information regarding weight distribution and tendon tension
- Robust system with a 20+ year design life
- Alarm facility alerts operators when tendon tension approaches safe operational limits
- User-friendly displays
- Interfaces with other platform control systems
- Can be fully installed and tested in dry dock
- Can also incorporate riser tension monitoring
INTEGRATED MARINE MONITORING SYSTEM
Consolidating engineering information and a variety of key sub-systems, our integrated marine monitoring system (IMMS) optimises the safety and performance of upstream assets and floating offshore wind (FLOW) platforms.
Designed to provide operators with clear and accurate information for both fixed and floating offshore structures, our integrated marine monitoring system (IMMS) plays an integral part in operational safety, enabling the development of informed and effective platform management, inspection and maintenance plans.
Data is collected and reported from a number of key parameters, allowing remedial action to be made if safe working limits are exceeded. The system can also communicate with ballast systems, load management computers and SCADA platform, where required the system can integrate with hull stress monitoring[link to page] and station departure warning systems.
IMMS benefits:
- Reduces risk
- Enhances the safety and performance of offshore structures
- Permits the consolidation of purchasing and project management initiatives
- Enables a common multi-system approach to redundancy
- Acts as a key aid during platform installation
- Simplifies remedial action if the system reports safety parameters out-of-range
- Provides key parameters in real-time, which can be archived for post-processing
- Delivers in-depth data insights to enable IoT-style operations
IMMS is a modular system tailored to individual customer requirements, but can include:
- Mooring tension
- Riser tension, bending and vibration
- Hull and structural stress monitoring
- Ballast tank monitoring
- Load management systems
- Vessel draft and inclination
- Motion reference units (6-DoF)
- Met-ocean
- Vessel position, including station departure
- Cathodic protection warning system
SWIVEL LOAD MONITORING
Our turret swivel load monitoring system monitors the levels of force or resistance to movement in the turret’s swivel, providing early warning of any issues or potential failure, as well as enabling preventative maintenance to be scheduled.
Undertaking monitoring of the swivel stack is critical to help eliminate the risk of failures or loss of production, especially as there is usually no redundancy in the system itself. As failure of FPSO swivels is typically progressive – monitoring the forces, particularly in the driving arms, can provide an increasing load trend that will prompt maintenance intervention before critical deterioration occurs.
Our swivel load monitoring system is suitable for all types of weathervaning FPSOs and can be easily retrofitted to provide advanced warning of any decline in the swivel function. The system uses load pins installed in the joint between the swivel body and driving arms, with the signals routed to either dedicated instrumentation or integrated into the FPSO’s control system. Our load pins and amplifiers are intrinsically safe, so installation and maintenance does not require hot-work.
Benefits of our Swivel Load Monitoring System:
- Significantly reduces the risk of failure
- Provides advanced warning of any deterioration in swivel function
- Cost-effective
- Generates alarms to warn operators in the event that forces exceed safe limits
- Improves operational safety
Features of our Swivel Load Monitoring System:
- Suitable for all types of weathervaning FPSOs
- Can be retrofitted
- Uses proven load cell technology
- Suitable for hazardous area use
JACK-UP RIG LEG MONITORING
Our Jack-up Rig Leg Monitoring System enables the precise control of jacking operations to improve safety and performance during critical operations.
Our jack-up rig monitoring system accurately monitors the load and tilt of jack-up rig legs during critical rig jacking operations, enabling the precise control of jacking down and the safe rising of the rig to its operational height.
Real-time displays of the angle and the distribution of weight applied to jack-up rig legs allow the exact control of weight distribution through switching of the jacking motors that drive the rig up and down its legs.
Our Jack-up Rig Monitoring System can also combine leg load with motor position, current load and deck tilt monitoring to protect against excessive jacking on one leg which can be damaged due to overloading, or undue bending of the deck causing structural damage. In addition, the system can also provide leg load information in rachet chock configurations.
Sensors can remain in place to permanently monitor leg loads and tilts throughout the life of the structure, so the long-term stability of the rig can be assessed.
Benefits of our Jack-up Rig Monitoring:
- Provides information that enables action to be taken to prevent structural damage
- Enables jack-up operations to be undertaken safely
- Enables leg loading to be precisely controlled/evenly distributed
Features of our Jack-up Rig Monitoring:
- Real-time local displays of leg loads and tilt
- Can be extended to include monitoring of deck tilt
- Alarms warn when excess loading occurs
- Simple installation
- Historical data available for analysis/review
RENEWABLES CONDITION MONITORING
Consolidating data from a number of key sub-systems, our Condition Monitoring System (CMS) optimises the safety and performance of Floating Offshore Wind (FLOW) platforms.
Designed to provide both technology designers and operators with clear and accurate information for both fixed and floating offshore structures, our CMS plays an integral part in the design and maintenance of FOW. Data from a variety of sensors is timestamped together to provide a single monitoring system, allowing for project developers to see how their asset is performing and tailor the designs of the future.
CMS also play a vital part in operational safety, enabling the development of informed and effective platform management, inspection and maintenance plans.
Data is collected and reported from a number of key parameters, allowing remedial action to be made if safe working limits are exceeded. The system can also communicate with WTGand SCADA to provide parameters for safe operation based on predetermined safe working limits.
Benefits of our CMS:
- Reduces risk
- Enhances the safety and performance of offshore structures
- Permits the consolidation of purchasing and project management initiatives
- Enables a common, multi-system approach to redundancy
- Acts as a key aid during platform installation
- Simplifies remedial action if the system reports safety parameters out-of-range
- Provides key parameters in real-time, which can be archived for post-processing
- Delivers in-depth data insights
CMS is a modular system tailored to individual customer requirements, but can include:
- Mooring tension
- Dynamic cable monitoring
- Structural health monitoring
- Ballast tank monitoring
- Vessel draft and inclination
- Motion reference units (6-DoF)
- Met-ocean, wave and tidal conditions
- Vessel position, including station departure
- Cathodic protection warning system
Smart Asset Management System (SAMS)™
Real-time monitoring and data management software for 24/7 integrity surveillance.
The Smart Asset Management System (SAMS)™ is a sophisticated web-based software package that incorporates sensors and data acquisition hardware with data processing algorithms to provide a comprehensive structural health monitoring solution. Designed to operate within the harshest of environments, our sensors and monitoring systems ensure safe operation when it matters.
Monitor | Identify | Act
Our specially developed data management systems can be integrated with third party sensors for real-time data handling with online analytical processing tools. Users can run queries and produce reports to support operator decision-making and enable fully informed and safe maintenance assessments.
RENEWABLES STRUCTURAL HEALTH MONITORING
Proactively supporting offshore renewables, our dynamic structural monitoring solutions improve operational safety and efficiency.
Our structural wind energy monitoring systems enable focused remedial work. Saving time and resources, our solutions measure displacement, inclination, lateral erosion, oceanographic changes and component deterioration without the need for regular diver and ROV inspections.
Alarm-linked, real-time data immediately alerts operators to overload situations and to the possibility that structural stability may have been compromised. Improving safety offshore, we provide a full specialist support function that goes far beyond the remit of most other monitoring company capabilities. We have experience and expertise in the provision of structural health monitoring solutions for a wide range of offshore renewable structures, ensuring safe asset operation, risk reduction and cost-effective maintenance programmes.
We have access to a variety of support services, including confined space support, diving and rope access teams and vessel support.
Our systems are designed to incorporate a modular network of data acquisition units (DAUs), sub-units and third-party systems. Each DAU receives multiple inputs from a variety of sensors distributed throughout the turbine foundation structure. The data processing system consists of a number of hardware servers which collect and store data received from the DAUs. The smart asset management system server displays the structural performance of the turbine and real-time monitoring of key predefined parameters, whilst the server will perform post-processing of the collected data.
Our Renewables Structural Health Monitoring benefits:
- Obtain structural response data under a variety of conditions to verify design model assumptions
- Investigate suspected structural problems and asses the effectiveness of structural remediation works
- Inform long-term, preventative maintenance decisions throughout assets’ operational lifetimes
- Extend assets’ lifetimes using engineering assessments based on fatigue life history
- Assure third-party investors of assets’ structural integrity
- Ensure value for potential future buyers using historic structural data
- Satisfy necessary project certification
Our Renewables structural monitoring system features:
- Retrofit to existing operational assets
- Install onshore at fabrication yards or holding port facilities, followed by later connections and commissioning offshore
RENEWABLES MOORING MONITORING
Our Renewables Mooring Load Monitoring Systems enhance design in respect of strength and reliability and act as an aid during installation for mooring line set-up.
With several systems installed on offshore floating renewable applications across UK and European waters, we offer mooring load monitoring systems tailored to meet the requirements of the specific project. They range from the supply of a single load cell, load pin, load shackle or strain ring to a completely integrated monitoring system.
During operational deployment, continued mooring load data collection and feedback mitigate the risk of underestimating loads that could result in mooring line failure. This technology is used on tidal, wave and floating offshore wind projects. Our solutions can start with an off the shelf load shackle and develop into a bespoke solution, potentially including both load and angle monitoring to provide a complete picture of the moorings.
Renewables mooring monitoring benefits:
- Ensures strength and reliability of offshore assets
- Allows optimum positioning of application to maximise energy harvesting potential
- Proof of concept to ensure mitigation against mooring line failure
- Provides important data that aids development/up-scaling
Renewables mooring monitoring system features:
- Non-intrusive installation
- Plug and play solution
- Provides a real-time display of mooring loads
- Uses proven subsea load shackles and cells
- Reliable, low maintenance design
- Can replicate and replace an existing mechanical part or be a designed engineered solution
Chain Tension Monitoring System™
Our Chain Tension Monitoring System™(CTMS) provides real-time data on anchor and hawser load tensions for all types of offshore structures, including turret and conventional spread-moored installations.
From basic stand-alone mooring load monitoring to comprehensive, integrated systems which monitor vessel draft, ballast, Metocean conditions, vessel loading and structural stress, we offer bespoke mooring monitoring solutions to suit specific customer requirements.
Our CTMS™ systems are capable of monitoring multiple channels simultaneously, and provide a broad selection of archiving and analytical capabilities. The systems provide real-time data giving accurate indication of mooring loads to ensure they are not overloaded and stay within safe limits, with alarms to alert operators should tensions exceed pre-set limits.
Where applicable, direct load measurement is accomplished using specially designed load pins with hazardous area and subsea ratings as required. Manufactured from high-tensile stainless steel, and with dual bridge options, they have a design life of over 25 years and are installed in anchor legs using custom connection hardware.
Systems can be configured to interface directly with other onboard monitoring and control systems and can include:
- In-line (direct) measurement
- Bolt-on subsea sensors
- Inclination, trim and heel
- Custom monitoring software
- Systems integration
- Alarms and warnings
Catenary moorings:
Departure angles can be measured using high-precision inclinometers enclosed in ruggedised subsea housings. Inclinometers can be used on internal or external turrets to determine the chain angle, which when combined with position and draft data, determines chain tension.
Chain stoppers:
Our strain rings provide exceptional sensitivity and can be used to monitor the chain tension in certain chain stopper designs. They can also be applied without unloading the mooring tension.
Benefits of our Chain Tension Monitoring System™:
- Ensures the integrity of the anchor mooring system
- Provides the ability to calculate the fatigue life of the moorings and potentially extend the change out period
- Maintains effective mooring line tension feedback in real-time
- Ensures safety of personnel whilst vessels/offshore structures are moored
- Protects equipment and infrastructure
- Available in a variety of sensor options including in-line, bolt-on strain and angle monitoring
Features of our Chain Tension Monitoring System™:
- Alarm facility informs operators whenever anchor tensions reach safe working limits
- Tension measurement capabilities exceed 500 tonnes
- Load pins are manufactured from stainless steel and have a design life of over 25 years
- Systems can be configured to interface directly with other monitoring and control systems
- User-friendly display screens
- Subsea rated signal cables with underwater mateable connectors
- Suitable for use in Zones 1 and 2
We recently supplied patented strain rings to Petrofac:
“BES Asset Reliability, formerly Strainstall, were not only diligent, responsive and professional throughout our collaboration, but went above and beyond to overcome a host of technical challenges, ultimately ensuring that the project was delivered against the a demanding timeline.”
Ross Sutherland, Maintenance and integrity superintendent at Petrofac